Ken Chong
CMMI Division of Civil, Mechanical, and Manufacturing Innovation
ENG Directorate for Engineering
Start Date:
July 1, 2002
Expires:
June 30, 2008 (Estimated)
Awarded Amount to Date:
$1000000
Investigator(s):
Robert Asaro rasaro@ucsd.edu (Principal Investigator)
Marc Andre Meyers (Co-Principal Investigator) David Benson (Co-Principal Investigator) Petr Krysl (Co-Principal Investigator)
Sponsor:
University of California-San Diego
Office of Contract & Grant Admin
La Jolla, CA 92093 858/534-4896
NSF Program(s):
METAL & METALLIC NANOSTRUCTURE, NANOSCALE: INTRDISCPL RESRCH T, MECHANICS OF MATERIALS
Field Application(s):
0106000 Materials Research
Program Reference Code(s):
MANU, 9146, 1674
Program Element Code(s):
1771, 1674, 1630
ABSTRACT
This proposal aims to gain fundamental understanding of the
deformation mechanisms that operate in nanostructured metals and
alloys, in particular in those produced by severe plastic deformation
(SPD) methods. Based on this knowledge it further aims to develop full
capability to manufacture these materials in high quality bulk forms.
The extremely attractive (and rare) combination of mechanical
properties (high strength, ductility, fatigue resistance) and
manufacturability of these materials leads to a new class of high
performance alloys for structural uses. It is understood that this
combination of properties is due to the formation of nano-scale grain
sizes in these materials, but the mechanisms responsible for the high
strength combined with high ductility are not well understood. This
presents a fundamental obstacle to the optimization of these
materials, or to predictions of the performance of these materials in
applications.
An integrated approach with strong emphasis on manufacturing is
proposed. On the theoretical side, deformation mechanisms will be
simulated with crystal-plasticity aggregate models and with detailed
models of the grains and grain boundaries. The experimental program
covers a wide a range of strain rates and temperatures, texture
development, and in situ transmission electron microscopy and atomic
force microscopy to directly verify deformation mechanisms. The
experimental results will provide validation to the theoretical
modeling and manufacturing process simulations.
Finally, simulations of the manufacturing processes will enable
process parameter optimization. A complete, miniature, yet fully
scalable, manufacturing facility will be designed and implemented.
The significant impacts of the proposed research are made possible by
the acquired fundamental understanding of the deformation mechanisms,
and include advances in manufacturing techniques to produce these
highly desirable materials in bulk. The miniature manufacturing
facility will become a source of significant quantities of
nano-structured alloys. Finally, the proposal will provide students at
the UCSD and at local K-12 schools with interdisciplinary education in
a cutting-edge area of research.
PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH
Asaro, R.J. and Suresh, S.. "Mechanistic Models for the Activation Volume and Rate Sensitivity in Metals with Nanocrystalline Grains and Nano-Scale Twins," Acta Materialia, v.53, 2005, p. 3369.
Asaro, R.J., Krysl, P. and Kad, B.. "Deformation mechanism transitions in nanoscale fcc metals," Philos Mag Lett ., v.83(12), 2003, p. 733.
Asaro, RJ; Kulkarni, Y. "Are rate sensitivity and strength effected by cross-slip in nano-twinned fcc metals," SCRIPTA MATERIALIA, v.58, 2008, p. 389-392.
Asaro, RJ; Suresh, S. "Mechanistic models for the activation volume and rate sensitivity in metals with nanocrystalline grains and nano-scale twins," ACTA MATERIALIA, v.53, 2005, p. 3369-3382.
Dao, M; Lu, L; Asaro, RJ; De Hosson, JTM; Ma, E. "Toward a quantitative understanding of mechanical behavior of nanocrystalline metals," ACTA MATERIALIA, v.55, 2007, p. 4041-4065.
Huang, J, Zhu, Y.T., Alexander, D. J., Liao, X, Lowe, T.C., and Asaro, R.J.. "Development of Repetive Corrugation and straightening," Materials Science and Engineering A, v.54, 2003, p. 1.
Meyers MA, Mishra A, Benson D. "Mechanical Behavior of nanostructured Materials," Progress in Materials Science, v.51, 2006, p. 427.
Meyers MA, Mishra A, Benson DJ. "Deformation Physics of Nanocrystalline Metals: Experiments, Analysis and Computations," Journal of Metals, v.April, 2006, p. 41-48.
Mishra A, Kad B, Gregori F, Asaro RJ, Thadhani NN, Meyers MA. "Mechanical Behavior and Microstructural Evolution in ECAP Copper," Ultrafine Grained Materials IV, TMS, v.4, 2006, p. 375.
Mishra A, Martin M, Gregori F, Asaro RJ, Meyers MA, Thadhani NN. "Reverse Taylor Test of ECAP Copper," Proceedings of the Conference of the American Physical Society Topical Group on Shock Compression of Condensed Matter, 2006, p. 757.
Mishra A, Richard V, Gregori F, Asaro RJ, Meyers MA. "Microstructural Evolution in Cu Processed by Severe Plastic Deformation," Materials Science and Engineering A, v.410, 2005, p. 290.
Mishra A, Richard V, Gregori F, kad B, Asaro RJ, Meyers MA. "effect of Initial Grain Size, Die Angle and Rotation Scheme on ECAP of Cu," Materials Science Forum, 2006, p. 25.
Mishra, A; Martin, M; Thadhani, NN; Kad, BK; Kenik, EA; Meyers, MA. "High-strain-rate response of ultra-fine-grained copper," ACTA MATERIALIA, v.56, 2008, p. 2770-2783.
Zhu, B., Asaro, R.J., Krysl, P, and bailey. R.. "Transition of Deformation Mechanisms and its Connection to Grain Size Distribution in nanocrystalline Metals," Acta Materialia, v.53, 2005, p. 4825.
Zhu, B; Asaro, RJ; Krysl, P; Bailey, R. "Transition of deformation mechanisms and its connection to grain size distribution in nanocrystalline metals," ACTA MATERIALIA, v.53, 2005, p. 4825-4838.
Zhu, B; Asaro, RJ; Krysl, P; Zhang, K; Weertman, JR. "Effects of grain size distribution on the mechanical response of nanocrystalline metals: Part II," ACTA MATERIALIA, v.54, 2006, p. 3307-3320.