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Press Release 10-130
Decontaminating Dangerous Drywall

Nanomaterial in novel home-air treatment counters hazards from toxic drywall

Artist's interpretation of FAST-ACT absorbing and destroying toxins.

Artist's interpretation of FAST-ACT absorbing and destroying toxins.
Credit and Larger Version

July 29, 2010

View a video about FAST-ACT powders.

A nanomaterial originally developed to fight toxic waste is now helping reduce debilitating fumes in homes with corrosive drywall.

Developed by Kenneth Klabunde of Kansas State University, and improved over three decades with support from the National Science Foundation, the FAST-ACT material has been a tool of first responders since 2003.

Now, NanoScale Corporation of Manhattan, Kansas--the company Klabunde co-founded to market the technology--has incorporated FAST-ACT into a cartridge that breaks down the corrosive drywall chemicals.

Homeowners have reported that the chemicals--particularly sulfur compounds such as hydrogen sulfide and sulfur dioxide--have caused respiratory illnesses, wiring corrosion and pipe damage in thousands of U.S. homes with sulfur-rich, imported drywall.

"It is devastating to see what has happened to so many homeowners because of the corrosive drywall problem, but I am glad the technology is available to help," said Klabunde. "We've now adapted the technology we developed through years of research for FAST-ACT for new uses by homeowners, contractors and remediators."

The new cartridge, called OdorKlenz®, takes the place of the existing air filter in a home. The technology is similar to one that NanoScale adapted in 2008 for use by a major national disaster restoration service company for odors caused by fire and water damage.

In homes with corrosive drywall, the cartridge is used in combination with related FAST-ACT-based, OdorKlenz® surface treatments (and even laundry additives) to remove the sulfur-bearing compounds causing the corrosion issues.

Developers at NanoScale tested their new air cartridge in affected homes that were awaiting drywall removal, and in every case, odor dropped to nearly imperceptible levels within 10 days or less and  corrosion was reduced.

The FAST-ACT material is a non-toxic mineral powder composed of the common elements magnesium, titanium and oxygen. While metal oxides similar to FAST-ACT have an established history tackling dangerous compounds, none have been as effective.

NanoScale's breakthrough was a new method to manufacture the compound as a nanocrystalline powder with extremely high surface area--only a few tablespoons have as much surface area as a football field.

The surface area allows more interactions between the metal oxides and the toxic molecules, enabling the powder to capture and destroy a large quantity of hazardous chemicals ranging from sulfuric acid to VX gas--and their hazardous byproducts--in minutes.

"The concept of nano-sized adsorbents as both a cost-efficient, useful product for first responders and an effective product for in-home use illustrates the wide spectrum of possibilities for this technology," said NSF program director Rosemarie Wesson, who oversaw NanoScale's NSF Small Business Innovation Resarch grants.  "It is great to see the original work we supported to help reduce the toxic effects of hazardous spills now expand into other applications."

In coming months, the company is proposing its technology for use in Gulf Coast residences affected by the recent oil spill and other hazardous situations where airborne toxins are causing harm.

In addition to extensive support from NSF, the development of FAST ACT and NanoScale's technology has been supported by grants from the U.S. Army, DTRA, Air Force, DARPA, JPEO, MARCORSYSCOM , the CTTSO, USSOCOM, NIOSH, DOE, NIH and EPA.

-NSF-

Media Contacts
Joshua A. Chamot, NSF, (703) 292-7730, jchamot@nsf.gov
Kyle Knappenberger, NanoScale Corporation, (785) 537-0179, KKnappenberger@nanoscalecorporation.com

Principal Investigators
Kenneth Klabunde, Kansas State University, (785) 532-6849, kenjk@ksu.edu

The National Science Foundation (NSF) is an independent federal agency that supports fundamental research and education across all fields of science and engineering. In fiscal year (FY) 2014, its budget is $7.2 billion. NSF funds reach all 50 states through grants to nearly 2,000 colleges, universities and other institutions. Each year, NSF receives about 50,000 competitive requests for funding, and makes about 11,500 new funding awards. NSF also awards about $593 million in professional and service contracts yearly.

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Image showing FAST-ACT crystals.
View Video
This video shows how the FAST-ACT powders work, how they are made and how they are used.
Credit and Larger Version

Photo of copper coupons showing progressive affects from filtering corrosive gasses from the air.
These copper coupons show the progressive effects from filtering corrosive gases from the air.
Credit and Larger Version

Photo showing corrosion and damage to copper components in an air handling system.
Corrosion and damage to copper components is evident on this air-handling system.
Credit and Larger Version



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