Illustration of polymer material at microscopic level with many squiggly blue lines

Polymers: Building Tomorrow's Materials

NSF-supported polymer research powers innovation across industries and generations, from plastic bottles to artificial organs to protective armor.

Polymers form the foundation of many modern materials, enabling safer medical devices, stronger consumer products and technologies that continue to redefine what's possible.

Since the 1970s, the U.S. National Science Foundation has fueled innovation in polymer science, supporting research that has led to stronger, more adaptable and sustainable materials. This long-term investment has created new industries, strengthened U.S. manufacturing and built a skilled workforce that drives economic growth and resilience.

What are polymers?

Polymers are large molecules made by linking many smaller units together, like beads on a string. They occur in both natural and synthetic materials, including rubber, silk and everyday plastics.

These long chains are customizable and can be flexible or rigid, soft or tough — making them suitable for use in everything from food packaging and clothing to medical devices and electronics.

Examples of polymers:

Rubber — Tires, surgical gloves and waterproof products.

Silk — Clothing, sutures and specialty textiles.

An illustration of a polymer molecule, made of many interconnected lines of circular atoms and molecules.
Illustrated schematic of polymer macromolecules.

Credit: SPT Paul Topham, CC BY-SA 4.0, via Wikimedia Commons CC BY-SA 4.0, via Wikimedia Commons

Laying the groundwork

Pioneering NSF-funded research laid the foundation for modern polymer science, enabling large-scale production of durable plastics, rubbers and synthetic fibers that transformed daily life and strengthened U.S. manufacturing.

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Conducting electricity

In the 1970s, NSF-supported research led to the discovery of conductive polymers, a new class of plastics capable of carrying an electric charge.

This breakthrough opened the door to flexible electronics, solar panels, biosensors and more, ultimately earning a share of the 2000 Nobel Prize in chemistry.

3D model of a human heart

Restoring blood flow

Angioplasty was first developed in the late 1960s to open clogged arteries, but early procedures often resulted in re-narrowing. NSF-supported research beginning in the 1980s led to the development of a biostable elastomeric (rubbery) polymer that allowed stents to hold pharmaceutical products when coated with it.

This coating prevents inflammation and delivers time-released medications to prevent reclogging, significantly decreasing the need for open-heart surgeries.

Closeup of a scientist holding a piece of square polymer foam

Rewriting the rules of polymer production

In the 1990s, NSF-supported research helped advance a powerful chemical reaction called metathesis, which allows scientists to break and reform carbon double bonds in a controlled way to build new molecules. 

This breakthrough streamlined polymer creation — reducing energy use, limiting hazardous byproducts and lowering production costs. It enabled large-scale manufacturing of new plastics and advanced materials now widely used in automotive parts, electronics, coatings and pharmaceuticals.

The work earned Robert Grubbs and Richard Schrock a share of the 2005 Nobel Prize in chemistry.

Polymers reimagined

NSF-funded researchers are pushing the boundaries of what is possible in materials science, creating polymers with novel properties that unlock entirely new applications, such as:

A small square, a spiral, and other shapes.

Shape-memory polymers

NSF-supported researchers developed shape memory polymers — materials that undergo reversible shape transformations in response to heat and magnetism or electricity — enabling applications in smart textiles and medical implants that conform to the body.

Illustration of polymer material at microscopic level with many squiggly blue lines

The "impossible" polymer

With NSF support, researchers developed an "impossible" polymer that is both stiff and stretchable, overcoming a centuries-old materials trade-off.

The material's bottlebrush architecture is now being explored for durable heart implants, prosthetics, soft robotic systems and other electromechanical devices that must bend without breaking.

A Northwestern University-led research team has developed the first two-dimensional (2D) mechanically interlocked material. With 100 trillion mechanical bonds per 1 square centimeter, the new material contains highest density of mechanical bonds ever achieved.

Chainmail polymer

NSF-funded scientists developed the first "chainmail" polymer, a flexible, 2D mechanically interlocked material as strong as armor, offering potential uses in protective gear for first responders and military personnel.

Microscale Stanford 'S' printed using Nanocluster Composite Photoresist.

Ultra-strong composites

NSF-funded scientists engineered ultra-light, ultra-strong polymer nanocomposites, including nanoscale 3D-printed materials that absorb twice as much energy as comparable materials.

These lightweight, impact-resistant structures offer improved protection for satellites, drones, aircraft and microelectronics while supporting more efficient systems.

A new AI algorithm learns chemical language, accelerates polymer research.

AI-designed polymers

Artificial intelligence algorithms developed by NSF-funded scientists could revolutionize how scientists and manufacturers identify and develop polymers with precise molecular architectures and properties.

By analyzing millions of polymer structures and learning the "chemical language" that governs how atoms connect, these tools can rapidly screen vast numbers of possible materials to predict which combinations will produce polymers with desired characteristics such as flexibility, water resistance or electrical conductivity.

Researchers testing chemistry equipment in a fume hood.

Building the infrastructure for next-generation polymers

Through programs such as the NSF Centers for Chemical Innovation and the NSF Materials Research Science and Engineering Centers, NSF is driving advances in polymer design and advanced materials and moving cutting-edge materials discoveries from the laboratory to real-world applications.

For example, researchers are developing polymers that can self-replicate, adapt and strengthen under stress, improving performance and resilience in applications ranging from infrastructure to medicine. Others are developing ways to control and reconfigure materials in real time that could revolutionize industries such as advanced manufacturing, biotechnology and robotics.